No stoppages due to lack of components
Stock accuracy is critical
Inaccurate component quantity information is the single most common reason for unplanned production stoppages. Hours are lost when the line must be reconfigured for a different product, or components must be hand-mounted at a later stage. Not to mention missed delivery deadlines and upset customers.
Eliminate quantity divergence
By keeping track of every individual reel, stick & tray, our material handling software can avoid the quantity divergence associated with traditional ERP/MPS. Instead of counting nominal consumption and, in the best case, a static correction factor for rejects (picture 1), MYDATA machines backflush actual consumption to the material database, in real time. Furthermore, every time a reel becomes empty, a natural synchronization, or "stock take" occurs, eliminating the remaining quantity divergence (picture 2).
Picture 1. Stock accuracy when counting nominal consumption + average waste.
Picture 2. Stock accuracy with MYLabel.